TubeInspect
Automatisk rörinspektion med hög upplösning
High-resolution, end-to-end tube inspection built to streamline production, even in harsh environments
Är du redo att komma igång?
TubeInspect combines high-resolution optical scanning with the power of BendingStudio XT software to give you precise, real-time measurement and bender corrections.
Built for your industry's shop floor, it streamlines workflows, ensures consistent accuracy, and enhances productivity in demanding production settings.
- Streamline your workflows: TubeInspect supports your processes with faster, error-free production. Intuitive tools like QR-based part selection, real-time feedback, and automated data integration simplify your processes and save you valuable time.
- Improve accuracy: Count on consistent accuracy, no matter the conditions. Advanced temperature compensation and guided part positioning keep your results precise and dependable, even in harsh environments.
- Achieve higher productivity: Get more done with fewer rejects and faster turnaround times. Rapid, automated measurements and seamless integration with your bending machines help you stay ahead of schedule and improve overall efficiency.
Introducing TubeInspect
See TubeInspect in action
Watch video case studies from across industry to see how TubeInspect turns metrology challenges like yours into success stories.
See how WTX Europe uses the TubeInspect cell combined with the BendingStudioXT software to support their design for a sustainable scooter.
See how Biebl uses the TubeInspect P16.2 HRC and BendingStudio XT to improve efficiency in their tube manufacturing.
Watch the video to see how Numalliance uses the TubeInspect P8.2 HRC automaton features to create a fully automated tube production-inspection-correction loop.
Hear from Numalliance about how they are using TubeInspect powered by BendingStudioXT to automate their tube production inspections.
See how Transfluid use the TubeInspect P8.2 HRC for high-speed tube bender correction.
Funktioner och fördelar
CAD-adaptrar
Asymmetriska beslag och hållare kan mätas utan mekaniska adaptrar med en digital CAD-adapter som skapas utifrån en CAD-modell (IGES, STEP).
Nyckelfärdig elasticitet
TubeInspect levereras i form av ett slutet koncept som passar tuffa produktionsmiljöer.
Hög hastighet
Mätning inom så lite som 3 sekunder efter att röret har placerats i mätsystemet.
Mätvaration
Mät flexibla, aducerade eller friformsrör, antingen i en serieinspektion med stora batchar eller för omvänd konstruktion och prototypprogram.
Kameror med hög upplösning
Speciella HRC-modeller har ett utbud av kameror med 12 megapixel som ger mer detaljerad inspektionsfunktionalitet och driver TubeInspects automatiseringsfunktioner.
Klar för automatisering
Fullständig integrering inom en större robotproduktionscell, där extern kontroll är möjlig från ett dedikerat BendingStudio XT-gränssnitt.
Direktkontroll
En snabbtangent på TubeInspects frontpanel gör det möjligt att snabbt starta och bekräfta mått, vilket minskar behovet av att gå fram och tillbaka mellan cell och dator.
BendingStudio XT-mjukvara
Den väletablerade BendingStudio XT -plattformen erbjuder direkta bockningsgränssnitt för alla större varumärken, mätplaner för snabb batchmätning, automatisk och anpassningsbar rapportering och enkel CAD-dataimport och -export.
LED status bar
The intuitive LED status bar provides you with clear visual cues on operating stages using colour changes. It guides operators efficiently, reduces operational uncertainty, and enhances workflow intuitiveness.
Temperature compensation
TubeInspect ensures you get accurate results even in fluctuating environments with advanced temperature compensation. This feature mitigates the effects of environmental changes, guaranteeing consistent performance in harsh conditions.
Embedded TubeInspect CPU
Powered by an independent operating system, TubeInspect’s CPU avoids downtime associated with Windows updates. This ensures you get reliable system performance and smooth operations on the shop floor.
Software-guided parts positioning
Your operators receive guided instructions for accurate part placement during inspections. This reduces alignment errors, ensures reliable measurements, and simplifies the inspection process.
Glass reference surface
The innovative three-dimensional glass reference surface provides exceptional stability and durability, making it ideal for you to use on the shop-floor in demanding production environments.
Direct bender integration
Seamlessly link TubeInspect to bending machines for real-time corrections and workflow automation. This feature helps you to simplify setup, reduce adjustment loops, and ensure accuracy across your production cycles.
Automation ready
Designed for modern production lines, TubeInspect supports full automation with features like automated workflows, rapid part identification, and seamless integration with collaborative robots.
Real-time asset management
Every tube and wire system is compatible with the Metrology Asset Manager solution, allowing you to monitor your system's health and performance in real time from anywhere in the world, giving you peace of mind as you work in the field.
TubeInspect types, versions and uses
Find out which TubeInspect type and version can support your production line, and learn about further uses for these systems.
Choose the right TubeInspect model for your needs
TubeInspect offers two models designed to accommodate a wide range of tube measurement requirements:
TubeInspect 35 M | 37 M:
Equipped with an 8-camera array for precise measurement.
Ideal for tubes up to 1,000 millimetres in length from end to end.
Handles tube diameters of up to 125 millimetres.
TubeInspect 35 XL | 37 XL:
Features a 16-camera array for industrial-scale measurements.
Suitable for tubes as long as 7 metres.
Measures tubes with diameters up to 200 millimetres.
Each TubeInspect size comes in a standard model (series 5), featuring 3-megapixel camera arrays, or an upgraded high-end version (series 7) outfitted with 12-megapixel cameras.
Series 5 models:
TubeInspect 35 M
TubeInspect 35 XL
Series 7 models:
TubeInspect 37 M
TubeInspect 37 XL
3D Hairpin Inspect is a specialised TubeInspect system powered by BendingStudio XT, designed for fast and precise measurement of electric motor hairpins in production environments. It supports the entire process, including all steps required to set up and manage a hairpin production machine.
With a simplified user interface tailored for hairpin production, BendingStudio XT pares down its functionality to focus on essential tools. This makes it easy for shop floor users to operate the system efficiently with minimal training, ensuring seamless and accurate production management.
Watch the video to see how the TubeInspect P8.2 HRC with BendingStudio XT enables fst bender correction on WAFIOS BMF60 for busbar correction.
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About the TubeInspect range
The TubeInspect range
Hexagon's TubeInspect range is designed to meet the needs of modern tube and wire manufacturing, offering high-resolution measurement and seamless production integration. From compact models for smaller components to industrial-scale systems, TubeInspect ensures accurate results and streamlined workflows for demanding environments.
Two sizes for versatility
TubeInspect P8.2 > TubeInspect 35 M | 37 M
TubeInspect P16.2 > TubeInspect 35 XL | 37 XL
Industrial-sized system featuring a 16-camera array.
Measures tubes up to 7 metres long and 200 mm in diameter.
Powered by BendingStudio XT
BendingStudio XT is the intelligent software hub that drives TubeInspect, integrating design, production, and quality control into a single seamless workflow. With features like automated drill hole detection, real-time feedback, and ERP connectivity, it ensures consistent accuracy and optimised performance across the production process.
Where TubeInspect excels
TubeInspect simplifies tube and wire inspection with fast, automated workflows and accurate results in any production environment. Its ability to handle complex geometries, flexible materials, and large-scale components makes it indispensable for manufacturers requiring precision, efficiency, and adaptability.
Key benefits of the range
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Easy to use
Intuitive operation with automated features to reduce errors and training time.
Integrated screens provide real-time feedback for smooth workflows. - Accurate
High-resolution cameras ensure precise, repeatable measurements.
Advanced temperature compensation maintains reliability in tough environments. - Embedded TubeInspect CPU
Durable design built for harsh production environments.
Embedded Linux-based CPU for smooth, uninterrupted performance. - Fast
Seamless integration with bending machines for real-time corrections.
Rapid measurements with minimal setup time for efficient production cycles.
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Easy to use
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Industries and applications
Improved metrology for your industry
Some of the places you can measure
- Aerospace
- Automotive
- Energy & Power Gen
- Heavy Machinery
- Agriculture
- Healthcare
- Furniture
- Industrial Equipment
- General Manufacturing
- Defence
- Marine
More uses than ever
Some of the tasks you can now complete
- Brake tubes
- Hairpins
- Large tubes
- Extra-long freeform tubes
- Busbars
- Stabilisers
- Thermoplastics
- Seating
- Railings
- Hydraulic pipes
- Rectangle-section frames
- Lightweight tubes
- Square tubes
- Wire
- Engine tubes
- Cooling tubes
- Exhaust tubes
- Bracket and fittings
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Applikationer
General Manufacturing
The digital future of tube manufacturing
Albert Biebl GmbH, Hauzenberg, Germany
General Manufacturing
Harvesting quality
CLAAS Selbstfahrende Erntemaschinen GmbH, Harsewinkel, Germany
Tillverkning
FRÅN MINUTER TILL SEKUNDER EN EFFEKTIVARE MÄTRUTIN FÖR BOCKADE RÖR
Blomberg & Stensson AB, Katrineholm, Sverige
General Manufacturing
Integrated measurement technology for maximum quality
Schmehmann Rohrverformungstechnik GmbH, Bad Marienberg, Germany -
Nedladdningar
