TubeInspect
Inspección automatizada de tubos en alta resolución
La solución integral para la medición de tubos y el control de la producción en el taller
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TubeInspect combines high-resolution optical scanning with the power of BendingStudio XT software to give you precise, real-time measurement and bender corrections.
Built for your industry's shop floor, it streamlines workflows, ensures consistent accuracy, and enhances productivity in demanding production settings.
- Streamline your workflows: TubeInspect supports your processes with faster, error-free production. Intuitive tools like QR-based part selection, real-time feedback, and automated data integration simplify your processes and save you valuable time.
- Improve accuracy: Count on consistent accuracy, no matter the conditions. Advanced temperature compensation and guided part positioning keep your results precise and dependable, even in harsh environments.
- Achieve higher productivity: Get more done with fewer rejects and faster turnaround times. Rapid, automated measurements and seamless integration with your bending machines help you stay ahead of schedule and improve overall efficiency.
Introducing TubeInspect
See TubeInspect in action
Watch video case studies from across industry to see how TubeInspect turns metrology challenges like yours into success stories.
See how WTX Europe uses the TubeInspect cell combined with the BendingStudioXT software to support their design for a sustainable scooter.
TubeInspect P16.2 HRC + BendingStudio XT: Mejora de la eficiencia en la fabricación de tubos
Automatización de TubeInspect P8.2: Bucle de producción-inspección-corrección de tubos completamente automatizado
Fabricación inteligente de tubos: Producción-inspección-corrección de tubos completamente automatizada
TubeInspect P8.2 HRC: Corrección de alta velocidad de dobladora de tubos en Transfluid
Características y ventajas
Adaptadores CAD
Es posible medir accesorios y soportes asimétricos sin adaptadores mecánicos, usando un adaptador CAD digital creado a partir de un modelo CAD (IGES, STEP).
Resistencia llave en mano
TubeInspect se basa en un concepto cerrado adecuado para entornos adversos de fabricación.
Alta velocidad
Medición en 3 segundos después de colocar el tubo en el sistema de medición.
Variedad de medición
Medición de tubos flexibles, maleables o doblados y de forma libre, ya sea en una inspección, en serie de lotes de alto volumen o para aplicaciones de ingeniería inversa y creación de prototipos.
Cámaras de alta resolución
Los modelos especiales HRC presentan una disposición de cámaras con una resolución de 12 megapixeles que ofrecen una función más detallada de inspección así como capacidades de automatización de la inspección.
Listo para la automatización
Incorporación completa en un equipo más grande de fabricación robótica, con posibilidad de control externo desde una interfaz especializada de BendingStudio XT.
Control directo
Tecla de acceso directo en el panel frontal de TubeInspect que permite un comienzo rápido y confirmar las mediciones, reduciendo las idas y venidas entre la célula y el escritorio.
Software BendingStudio XT
La reconocida plataforma BendingStudio XT ofrece interfaces directas para todas las marcas principales de curvadoras, planes de medición para rápidas mediciones de lotes, generación automática y a medida de informes y una fácil importación y exportación de datos CAD.
LED status bar
The intuitive LED status bar provides you with clear visual cues on operating stages using colour changes. It guides operators efficiently, reduces operational uncertainty, and enhances workflow intuitiveness.
Temperature compensation
TubeInspect ensures you get accurate results even in fluctuating environments with advanced temperature compensation. This feature mitigates the effects of environmental changes, guaranteeing consistent performance in harsh conditions.
Embedded TubeInspect CPU
Powered by an independent operating system, TubeInspect’s CPU avoids downtime associated with Windows updates. This ensures you get reliable system performance and smooth operations on the shop floor.
Software-guided parts positioning
Your operators receive guided instructions for accurate part placement during inspections. This reduces alignment errors, ensures reliable measurements, and simplifies the inspection process.
Glass reference surface
The innovative three-dimensional glass reference surface provides exceptional stability and durability, making it ideal for you to use on the shop-floor in demanding production environments.
Direct bender integration
Seamlessly link TubeInspect to bending machines for real-time corrections and workflow automation. This feature helps you to simplify setup, reduce adjustment loops, and ensure accuracy across your production cycles.
Automation ready
Designed for modern production lines, TubeInspect supports full automation with features like automated workflows, rapid part identification, and seamless integration with collaborative robots.
Real-time asset management
Every tube and wire system is compatible with the Metrology Asset Manager solution, allowing you to monitor your system's health and performance in real time from anywhere in the world, giving you peace of mind as you work in the field.
TubeInspect types, versions and uses
Find out which TubeInspect type and version can support your production line, and learn about further uses for these systems.
TubeInspect está disponible en dos tamaños. Los modelos TubeInspect P8.2 están equipados con un conjunto de 8 cámaras y son adecuados para tubos de menos de 1000 milímetros de longitud de extremo a extremo y con un diámetro máximo de 125 milímetros. Los modelos TubeInspect P16.,2 de tamaño industrial están equipados con una matriz de 16 cámaras y pueden medir tubos de hasta 7 metros de longitud y con un diámetro máximo de 200 milímetros.
Cada tamaño de TubeInspect viene en un modelo estándar que cuenta con conjuntos de cámaras de 3 megapíxeles, o una versión HRC mejorada equipada con cámaras de 12 megapíxeles.
TubeInspect P8.2
TubeInspect P8.2 HRC
TubeInspect P16.2
TubeInspect P16.2 HRC
3D Hairpin Inspect es una solución especializada para la medición de alta velocidad de horquillas de motores eléctricos dentro del entorno de producción. El sistema respalda todo el proceso, incluidos todos los pasos para configurar una máquina de producción de horquillas.
Una interface de usuario simplificada y especialmente diseñada reduce la función de BendingStudio XT a exactamente lo que se necesita durante el proceso de producción de horquillas, lo que facilita a los usuarios del taller gestionar la producción con una formación mínima.
Watch the video to see how the TubeInspect P8.2 HRC with BendingStudio XT enables fst bender correction on WAFIOS BMF60 for busbar correction.
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About the TubeInspect range
The TubeInspect range
Hexagon's TubeInspect range is designed to meet the needs of modern tube and wire manufacturing, offering high-resolution measurement and seamless production integration. From compact models for smaller components to industrial-scale systems, TubeInspect ensures accurate results and streamlined workflows for demanding environments.
Two sizes for versatility
TubeInspect P8.2 > TubeInspect 35 M | 37 M
TubeInspect P16.2 > TubeInspect 35 XL | 37 XL
Industrial-sized system featuring a 16-camera array.
Measures tubes up to 7 metres long and 200 mm in diameter.
Powered by BendingStudio XT
BendingStudio XT is the intelligent software hub that drives TubeInspect, integrating design, production, and quality control into a single seamless workflow. With features like automated drill hole detection, real-time feedback, and ERP connectivity, it ensures consistent accuracy and optimised performance across the production process.
Where TubeInspect excels
TubeInspect simplifies tube and wire inspection with fast, automated workflows and accurate results in any production environment. Its ability to handle complex geometries, flexible materials, and large-scale components makes it indispensable for manufacturers requiring precision, efficiency, and adaptability.
Key benefits of the range
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Easy to use
Intuitive operation with automated features to reduce errors and training time.
Integrated screens provide real-time feedback for smooth workflows. - Accurate
High-resolution cameras ensure precise, repeatable measurements.
Advanced temperature compensation maintains reliability in tough environments. - Embedded TubeInspect CPU
Durable design built for harsh production environments.
Embedded Linux-based CPU for smooth, uninterrupted performance. - Fast
Seamless integration with bending machines for real-time corrections.
Rapid measurements with minimal setup time for efficient production cycles.
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Easy to use
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Industries and applications
Improved metrology for your industry
Some of the places you can measure
- Aerospace
- Automotive
- Energy & Power Gen
- Heavy Machinery
- Agriculture
- Healthcare
- Furniture
- Industrial Equipment
- General Manufacturing
- Defence
- Marine
More uses than ever
Some of the tasks you can now complete
- Brake tubes
- Hairpins
- Large tubes
- Extra-long freeform tubes
- Busbars
- Stabilisers
- Thermoplastics
- Seating
- Railings
- Hydraulic pipes
- Rectangle-section frames
- Lightweight tubes
- Square tubes
- Wire
- Engine tubes
- Cooling tubes
- Exhaust tubes
- Bracket and fittings
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Casos de clientes
Manufactura general
El futuro digital de la fabricación de tubos
Albert Biebl GmbH, Hauzenberg, Alemania
Manufactura general
Cosechando calidad
CLAAS Selbstfahrende Erntemaschinen GmbH, Harsewinkel, Alemania
Manufactura general
De minutos a segundos incrementando la eficiencia en la medición de tubos
Blomberg & Stensson AB, Katrineholm, Suecia
Manufactura general
Tecnología de medición integrada para máxima calidad
Schmehmann Rohrverformungstechnik GmbH, Bad Marienberg, Alemania -
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