Profile, flush and gap measurement

Hexagon’s range of non-contact profile measurement systems supports a variety of quality requirements in manufacturing and maintenance, from product development to production and during service life.

Product enquiry

Hexagon’s NEXTSENSE portfolio of optical systems for profile measurement supports quality and productivity during product development, manufacturing, and maintenance repair and overhaul (MRO) operations.

The patented CALIPRI Principle used in all systems is a development of laser light section technology for non-contact dimension and profile measurements. It enables a range of hardware and software systems which offer advanced manual, inline and automated measurement solutions to the automotive, rail and steel industries.

Top automotive OEMs and Tier 1 suppliers rely on our NEXTSENSE products to ensure the highest perceived quality results for the fit and finish of their car bodies. CALIPRI systems are also widely used by leading train producers, operators and service providers to ensure the safe operation of train wheelsets and trackside quality. In addition, steel and continuous metal profile producers rely on CALIPRI products to support product launches and ongoing high yield in demanding hot rolling mill conditions.


Products

Explore the Hexagon profile, flush and gap measurement range

  • CALIPRI C14 application photo
    Product

    The CALIPRI C14 measuring system quickly inspects complex profile shapes with its characteristic swivel movement.

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      Human-Assisted autonomy
      Automated analysis of inspection task
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  • Image portraying a technician closely inspecting a car with a CALIPRI C15
    Product

    The CALIPRI C15 model brings extra flexibility to handheld inline measurement in production and assembly lines.

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      Human-Assisted autonomy
      Automated analysis of inspection task
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  • CALIPRI CB20
    Product

    CALIPRI CB20 is an automated system integrated with CaliBreeze that enables optical measurements on every surface.

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      Partial autonomy
      Automated execution and analysis of inspection part program
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  • The front of a locomotive passing though Hexagon's CALIPRI X profile measurement solution
    Product

    Automated on-track measurement of wheelsets for the rail industry.

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      High autonomy
      CALIPRI X is an automated, permanently installed on-track wheelset measurement system for the rail industry.
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  • CALIPRI C42
    Product

    Designed to measure all common train wheelsets, brake discs and rail profiles.

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      Human-Assisted autonomy
      Automated analysis of inspection task
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  • CALIPRI Prime
    Product

    CALIPRI Prime is a handheld optical inspection solution for railway wheel flange dimensions.

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      Human-Assisted autonomy
      Handheld inspection device
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  • A close up of a train wheel in a maintenance bay
    Solution

    An easy-to-use cloud storage tool with analysis capabilities for CALIPRI measurement devices for the railway industry.

  • Inspection of rolling stands and rolled products
    Platform

    With CALIPRI C42 Rollshop the contactless profile measurement of rolls is done by the simple wave of your hand.

  • Image depicting the CALIPRI RCx
    Product

    The CALIPRI RCx helps steel producers quickly ramp up and achieve high-dimensional quality standards.

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      Human-Assisted autonomy
      Automated analysis of inspection task
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  • Nexus
    Platform

    Nexus is a platform to enhance smart manufacturing collaboration, accelerating innovation and time to market.