Hexagon boosts global manufacturing agility with Digital Factory as-a-service launch

• Anywhere in the world, Hexagon teams will digitise factories using advanced millimetre-accurate laser scanning technology, achieving results in hours instead of weeks
• Rapid access to user-friendly 3D digital factory replicas enables manufacturers to run what-if scenarios for increased production, new machinery, or space-optimisation
• Highly scalable service for single facilities or multiple factories with cloud-based collaboration workflows delivering four-times faster planning, 70% fewer site visits and 23% cost-reduction
  
  

Hannover, Germany – 1 April 2025 – Accelerating the growth, redesign, and construction of factories to boost production, site-efficiency and operational agility, Hexagon’s Manufacturing Intelligence division today announces the global “as-a-service” roll-out of its cutting-edge Digital Factory solution.

Global automotive and aerospace manufacturers are already using Hexagon’s Digital Factory solutions to map and model decades-old brownfield facilities in preparation for increases in production or introduction of new lines in what are increasingly competitive global markets undergoing significant change. From today, this is now offered as a service, providing the manufacturing industry easy access to the information they need to remodel assembly workflows, increase automation, install more advanced equipment, and maintain the agility required to stay ahead of competition.

Accomplishing large-scale 3D scans and surveying thousands of square metres and in a matter of hours, Digital Factory-as-a-service deploys a team of Hexagon scanning experts to manufacturers anywhere in the world to capture highly accurate up-to-date information about their plants and equipment. This process includes identifying needs, defining workflows collecting data and delivering BIM models as well as custom services to help leverage and analyse the full potential of the factory data. All data is interoperable and can be used to create immersive 3D models of factories using a wide variety of applications from Hexagon’s solutions and specialist tools from other vendors.

Digital Factory as-a-service is highly scalable, supporting single factories or multiple worldwide facilities. It delivers quick access to precise visualisations for scenario-building when planning new factories, monitoring production progress, or reconfiguring brownfield facilities. This real-time insight helps manufacturers prepare for

the implementation of new machinery or significant alteration of processes and workflows, pivot production lines confidently to maximise, new opportunities, adapt to new constraints and introduce new technologies. Manufacturers can, for example, test flexible manufacturing or zero tooling scenarios and explore workflows integrating robots, cobots and AGVs (autonomous guided vehicles) to de-risk any changes to a plant.

Without requiring expertise in BIM tools or 3D visualisation, staff can walk through a digital replica of their space to envisage how new production cells or equipment would function. They can identify clearances, ensure equipment fits through access routes and spot potential problems, preventing disruptions and costly delays. Teams dispersed around the globe can also collaborate remotely, accelerating decision-making while reducing typical travel costs associated with projects by 50% and the need for site visits by up to 70%.

Nicolas Lachaud-Bandres, Vice President Industry Solutions, Hexagon, said: “The launch of Hexagon’s Digital Factory as-a-service is a landmark in manufacturing, enabling businesses anywhere in the world to achieve far greater operational efficiency and agility through fast access to millimetre-accurate, up-to-date 3D simulations of factories, whether long-established or planned.

“Many factories lack accurate plans, having been adapted multiple times, and are now constrained in terms of available space as manufacturers seek to ramp up production. Plans for new facilities must ensure they fully optimise the site but may also need to change quickly in response to shifts in supply and demand, or regulation.

“We are overcoming these challenges, providing a replica of the available space which companies can manipulate and remodel without repeated visits. Visualisations make all the information easily understood by everyone involved in projects, including senior staff who can make strategic decisions with greater confidence.”

With access to these services, manufacturers will fulfil their digitalisation ambitions even faster, linking assets and data to create complete digital twins of their factories, providing a foundation for the future development of smart factories in the manufacturing sector. The data can be stored in Hexagon’s cloud or on premise by the customer, and its open platforms and interoperable software support utilisation by multiple roles within an organisation and the software they use.